During a recent visit to our Thornley site in County Durham, Matt saw first-hand how innovation has been embedded into the delivery of this seven-home scheme.
Working alongside JT Consultancy, a standout feature of the project has been the deployment of a robotic blocklaying system on a live construction site – moving beyond controlled trials and into day-to-day delivery.
Using digital setting-out data and precision control, the robot places blocks accurately to line and level on long, repeatable runs of masonry. By taking on the most repetitive aspects of block placement, the technology supports skilled bricklayers on site – reducing manual handling, minimising fatigue, and helping to maintain consistent quality at pace.
What makes this approach especially innovative is not only the technology itself, but how it has been integrated into a real construction programme – safely, practically, and alongside the workforce on site.
The Thornley project reflects how we are pushing the boundaries of traditional construction, using automation and cross-sector learning to tackle productivity challenges, respond to skills shortages, and strengthen build quality. By combining architectural expertise with emerging construction technologies, we’re helping redefine how homes can be delivered with greater certainty, efficiency, and safety—while still valuing the human skill that underpins great workmanship.
The new homes are now complete and look fantastic. The quality of workmanship and the pace of progress throughout are a real credit to everyone involved. The team’s dedication, attention to detail, and commitment to programme targets ensured the project was delivered on time.
We’re proud to see these homes ready to welcome residents and support a thriving new community in Thornley.
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